The technical transformation project of the rapier weft shear system of the new material workshop was successfully completed

Release time：

2012-08-03 00:00

Source：

The new material workshop rapier loom weft shear system technological transformation project was completed at the end of June this year, and all have been successfully put into production. The project is led by Zhou Tianxue, director of the new material workshop. In the early stage, the company’s technical department, supply department and other departments did the analysis, budget, design and other supporting preparations. The processing and production of accessories will be started in March, and the rapier loom will be removed from April to June. Weft cutting systems such as mixed weft box and scissors box are equipped with art blade cutting devices, and debugging work is carried out. The progress of the project was implemented in strict accordance with the schedule. With the cooperation of the workshop director and relevant technical personnel, the 436 weft shear systems were successfully replaced as planned. After the test operation, the new weft shear device is stable and reliable, and the product quality has been further improved. Now it has been put into production normally, and the expected results have been received. In terms of cost control alone, material costs can be saved every quarter (80 yuan per pair of weft cutting pieces, 220 yuan per pair of scissors box assembly) and more than 20,000 yuan, and the weft yarn is reduced by 3.5 cm per weft, saving 72 tons per year, worth about 64 Ten thousand yuan.

It is understood that because the original weft cutting system is too complex and large, the workload of the mechanics in the system is extremely large, which also affects the efficiency of the operator’s operation, and the potential safety hazards have also increased; a simple art blade cutting device is now used to reduce The labor-intensive operations of mechanics and turn-shifters are improved, labor productivity is improved, and safety risks are effectively reduced. The budgeted capital investment of this project is only 50,000 yuan, which has great economic returns and long-term benefits.

In an extraordinary period when the situation of all parties is severe, strengthening confidence and maintaining stability is the top priority. Through the implementation of technological transformation to reduce production costs, ensure that the income of employees is basically stable, and ensure that the production is basically stable, it also guarantees the normal operation of the company and the jobs of employees, and it also makes a positive contribution to social stability. All workshops and departments should combine their own nature and actual conditions, learn from, learn, and innovate, find breakthroughs and rise to difficulties, stabilize the workforce, and tide over the difficulties together.